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LT230 Transfer Box

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LT230 Torque Settings

Drain Plug

30NM

Differential carrier bolts

60NM

Use thread lock

Differential bearing nut

72NM

Replace

Differential lock selector lever nut

15NM

Front output housing bolts

25NM

Use thread lock

Rear output housing bolts

45NM

Use thread lock

Output flange nuts

162NM

Replace

Differential lock selector housing bolts

25NM

Use thread lock

High/low selector housing bolts

25NM

Use thread lock

Intermediate shaft retaining plate bolt

25NM

Use thread lock

Bottom cover bolts

25NM

Use thread lock

Bearing housing cover plate bolts and stud nut

25NM

Use thread lock

Transmission brake backplate bolts

72NM

Interlock solenoid cover bolts - if fitted

10NM

Neutral warning lamp switch

25NM

Tolerance Data

Part

Metric

Imperial

High/low selector finger width

15.90 to 15.95 mm    

0.625 to 0.627 in

High/low selector fork finger width

7.37 to 7.47 mm

0.290 to 0.294 in

High/low selector shaft groove width    

16.0 to 16.1 mm    

0.63 to 0.64 in

High/low selector hub groove width    

7.5 to 7.6 mm    

0.295 to 0.30 in

Differential lock selector finger width    

15.90 to 15.95 mm    

0.625 to 0.627 in

Differential lock selector shaft groove width     

16.0 to 16.1 mm   

0.63 to 0.64 in

Differential lock selector fork finger width    

7.92 to 7.9    

0.311 to 0.313 in

Differential lock selector spring free length    

84.58 mm    

3.33 in

Dog clutch selector fork groove width     

8.05 to 8.20 mm    

0.32 to 0.33 in

Differential front and rear half carrier gears load
to turn Used gears

0.45 kg

1.0 lb

New gears    

1.72 kg    

3.8 lb

Total load to turn - both sun gears fitted:

Used gears

0.90 kg    

2.0 lb

New gears    

3.44 kg    

7.6 lb

Low range gear to high range hub clearance

0.05 to 0.15 mm    

0.002 to 0.006 in

High range gear to high/low hub clearance    

0.05 to 0.15 m    

0.002 to 0.006 in

Mainshaft input gear bearing pre-load    

0.05 mm    

0.002 in

Mainshaft input gear bearing shim thicknesses
available    

3.15 to 4.00 mm    

0.12 to 0.16 in

In increments of:    

0.05 mm    

0.002 in

Differential bearing pre-load    

0.05 mm    

0.002 in

Differential shim thicknesses available    

2.00 to 3.25 mm    

0.08 to 0.13 in

increments of

0.05 mm    

0.002 in

Transfer box gear train torque to turn    

2.2 Nm    

19 lbf.in

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