R380 5 Speed Gearbox
R380 Torque Settings
|
Oil pump to extension case |
6NM |
|
Attachment plate to gearcase |
8NM |
|
Attachment plate to remote housing |
8NM |
|
Splash shield bolts |
8NM |
|
Bottom cover to clutch housing |
8NM |
|
Breather baffle |
8NM |
|
Clip to clutch release lever |
8NM |
|
Clip to clutch release lever |
8NM |
|
Interlock spool retainer to gear case |
8NM |
|
Torsion spring locknut - adjusting screw |
8NM |
|
Screw - gear lever retention |
8NM |
|
Breather |
15NM |
|
Gear lever cap retainer bolt |
15NM |
|
Reverse inhibitor shaft |
16NM |
|
Reverse light switch |
24NM |
|
Transfer box to remote housing bolts |
25NM |
|
Bias adjustment plate bolts |
25NM |
|
Selector quadrant setscrew |
25NM |
|
Gear change lever yoke setscrew |
25NM |
|
Bridge plates to gear change housing |
25NM |
|
Bridge plates to gear change housing |
25NM |
|
Extension case to gear case |
25NM |
|
Front cover to gear case |
25NM |
|
Gear change housing to extension case |
25NM |
|
Gear lever housing to remote housing |
25NM |
|
Guide - clutch release sleeve to clutch housing |
25NM |
|
Mounting bracket |
25NM |
|
Pivot clutch lever to clutch housing |
25NM |
|
Pivot plate to clutch housing |
25NM |
|
Plug - detent ball and spring |
25NM |
|
Plunger housing to gear change housing |
25NM |
|
Remote selector housing to extension case |
25NM |
|
Slave cylinder to clutch housing |
25NM |
|
Upper gear lever assembly to lower gear lever |
25NM |
|
Upper gear lever assembly to lower gear lever |
25NM |
|
Yoke to selector shaft |
25NM |
|
Oil filler/level plug |
30NM |
|
Oil drain plug |
50NM |
|
Clutch housing to gearbox |
72NM |
|
Output flange bolt |
90NM |
|
5th gear layshaft stake nut |
220NM |
|
Transfer box gaiter support plate bolts |
30NM |
|
Selector shaft trunnion setscrew* |
15 |
|
Transfer box gaiter support plate bolts |
15nm |
R380 Tolerance Data
|
Part |
New |
Service Limit |
|
Baulk ring clearances |
0.5 mm |
0.5 mm |
|
1st gear end float |
0.05 - 0.20 mm |
0.327 mm |
|
2nd gear end float |
0.04 - 0.21 mm |
0.337 mm |
|
3rd gear end float |
0.11 - 0.21 mm |
0.337 mm |
|
Adjust 5th - reverse hub - shim to |
0.005 - 0.055 mm |
0.055 mm |
|
Reverse gear idler shaft clearance |
0.04 - 0.38 mm |
0.38 mm |
|
Output shaft end float Early gearboxes suffix J |
0.01 - 0.06 mm |
0.06 mm |
|
Later gearboxes having letter K added |
0.00 - 0.05 mm |
0.05 mm |
|
Layshaft end float Early gearboxes |
0.01 - 0.06 mm |
0.06 mm |
|
Later gearboxes having letter K added |
0.0 - 0.05 mm |
0.05 mm |
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